La atapulgita

In Spain

The Atapulgita granulation project

The Atapulgita granulation project In Spain

The atapulgated, Also known as Palygorskita, It is a clay mineral with exceptional absorbent and rheological properties, What makes it useful In several industrial applications, From oil absorbents to additives in the drilling of oil wells. In the Castilla-La Mancha region, Space, An important site of this mineral has been the object of exploitation by a local mining company. The need to improve the efficiency of Atapulgita processing led to the search for innovative granulation solutions.

What were the specific needs of the client?

The client, A mining company with operations at the La Mancha site, He faced several challenges. The extracted atapulgite had dust properties that hindered its handling and transportation. Besides, Final customers demanded a more uniform and easy -to -use product. Therefore, The main objective was to transform the raw material into homogeneous granules, optimizing both storage and the application of the final product.

minas de atapulgita

What granulation solution was implemented for Atapulgita?

To address these needs, The implementation of an advanced Atapulgite granulation solution was proposed. This solution consisted of the use of a wet granulation system, which uses mechanical action and specific binders to form consistent granules. This method not only improves the manageability of the material, It also increases its stability during transport and storage.

This process can be broken down into several key steps:

Use of the granulation machine by discs

Material feeding: The process begins with the atapulgita dust stored in silos. Thence, The material is transported by conveyor belts to the granulation machine by disc, The core of the granulation system.

granuladora de atapulgita

Granulation process: Within Disco granulation machines, Atapulgita dust undergoes a rotating action that, together with the addition of liquid binders, Form compact granules. The precise control of the angle and the speed of the disk ensures that the granules are homogeneous in size and shape.

Granulated product drying

  • Palygorskita or Atapulgita granulus drying: Once formed, Wet granules are transferred to a secadora rotativa. This equipment uses hot air to eliminate the remaining moisture of the granules, guaranteeing that they are stable and durable for handling and transportation.

  • Cooling of the granules of the palygorskita or atapulgita: After drying, The hot granules are directed to a rotary cooler. This step is crucial to prevent residual heat from affecting the quality of the final product or causes problems during storage.

Secado y Enfriamiento Para los gránulos de La palygorskita o atapulgita

Classification and packaging

  • Classification of the size of the granules of the Palygorskita or Atapulgita: To ensure product uniformity, The granules go through a rotary sieve. This team separates the granules that meet the size specifications of those who do not.

  • Non -satisfied reug: Granuli who do not comply with size specifications are redirected to a crushing process and rejoin the granulation cycle for reprocessing.

  • Packaging and delivery: The granules of the Palygorskita or Atapulgita who have passed the classification process are packed and are ready to be marketed or delivered to the end customers.

Clasificación y embalaje para atapulgita

How was the delivery and installation of the equipment?

The delivery and installation of the equipment were carried out following a well structured process to guarantee customer satisfaction and project efficiency.

Equipment manufacturer for organic fertilizers

Fund anticipation

Production

Logistics and shipping

Team reception

  • Initial payment and production: Once the client made an initial payment, The production of the team began in the factory. Production time is usually around 15 days, although it can vary depending on the quantity and size of the requested equipment.

  • Final payment: After the completion of production, The client made the payment of the remaining balance. This step is crucial to proceed with the sending of the team.

  • Logistics and shipping: Team sending was organized using logistics services, generally opting for maritime transport due to its efficiency in the transport of large volumes. The team was sent to the port designated by the client.

  • Team reception: Once the team arrived at the destination port, The client was able to collect it in a simple way by presenting the corresponding collection voucher. This simplified process ensures a convenient delivery experience for the client.

Post -sales services

The commitment to the client did not end the installation. A post -sales service protocol that includes scheduled maintenance and remote technical support was established. This ensures that any problem can be approached quickly, minimizing inactivity time and maximizing the efficiency of the granulation process.

What do customers think about the new solution?

The implementation of Atapulgita granulation solution has been positively received by the client. According to your comments, The process has not only improved the quality of the final product, It has also significantly optimized logistics and has reduced operating costs. Final clients have expressed their satisfaction with uniform granules, which are now easier to handle and apply in their respective industrial processes.

This Atapulgite granulation solution not only optimizes product quality, but also improves its manageability and satisfaction of the final customer. The process is designed to be efficient and sustainable, minimizing waste and maximizing the use of material.

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