How to choose an organic fertilizer granulator?

The granulation team is one of the most important devices in the process of production and processing of organic fertilizers. In the market there is a wide variety of machinery for the manufacture of organic fertilizer granules. How should we choose the granulation equipment? To choose an organic fertilizers, It is important to take into account several key aspects.

granulator equipment

From the point of view of the granulation process

In general, Granulation is divided mainly into two methods: Wet granulation and dry granulation. The main difference between the two is if a liquid solution is used.

Wet granulation: Wet granulation implies adding a certain amount of water or binder to the organic material to reach some humidity and viscosity, And then use a granula to form granules.

Dry granulation: Dry granulation does not require additional water or binder. The moisture of the material itself or the heat by friction are the main forces for the formation of granules. Fertilizer granules produced through the dry granulation method usually have a flat or cylindrical shape.

For dry granulation, Our most used equipment includes Flat matrix granulator y Double roller composition granulator. The particles generally produced through dry granulation have a high hardness and do not require posterior drying treatment.

From the points of view of production capacity and material premium

Choose the proper granulator model depending on the size of the production scale. A small production line You may require only small equipment, while a large production scale It requires larger and older equipment. Of course, Different types of ranks adapt to different characteristics of materials.

Suitable for small to medium production scales.
Used to granular powdered materials by moisture and friction on the surface of the disk.
Easy to control the size of the particles, commonly used for chemical and organic fertilizers.

granulador de disco en vender

Suitable for small to medium production scales.
Applied to compress and granular biomass such as sawdust and straw.
Simple and low maintenance operation.

Prenza granulatora con matriz plana

Suitable for small to medium production scales.
The materials are compressed in sheets between two rollers and then cut into granules.
It can be used for dry granulation of chemical fertilizers and mineral dust.

Granuladora de rodillos

Suitable for medium production scales.
Specifically designed for organic fertilizers, It can also be used in the production of compound fertilizers.
High granulation rate and uniform granules.

Granulador de fertilizante orgánico de nuevo tipo

Suitable for medium production scales.
Especially suitable for sticky materials with high granulation requirements.
High efficiency of granulation and uniform particle size.

Granuladora de tambor rotatorio con dientes agitados en fabrica

Suitable for large production scales.
Widely used in large -scale production of chemical and organic fertilizers.
Large equipment and high degree of automation, suitable for continuous long -term work.

Tambor Rotativo para vender

From the point of view of the price of granulator

From the perspective of the price of the granulator, It is important to consider both the initial acquisition cost and the long -term operating costs and maintenance costs. Next, A general analysis of the costs associated with different types of ranks is shown:

Alice

Superior Plant Design Engineer

More information about the creation of fertilizer plants

Contact us to obtain a fertilizer production line for your plant

  • Disco granulator: These machines usually have a low initial cost compared to other types of granulator. However, They may require more labor for adjustment and operation.

  • Flat matrix granulator: The price of these granulaors is also relatively low and are suitable for small productions. Maintenance costs tend to be low, But production efficiency is not as high as in other types of granulator.

  • Roller granulator: These machines can be more expensive in terms of initial cost than disk or flat matrix ranges. Operating costs can be moderate, But production efficiency is relatively high, which can justify the initial spending over time.

  • New type of organic fertilizer granulator: Generally, These granulaors have a medium to high cost due to their specialized design. Operation and maintenance costs can be means, but they offer high efficiency of granulation and product quality.

  • Drum granulator with teeth: These granulators can have a medium to high initial cost and are suitable for sticky materials. Maintenance costs can be high if very adhesive materials are processed that wears the components quickly.

  • Drum granulator: These machines generally have the highest initial cost due to their size, complexity and production capacity. However, They are efficient in large production volumes and can have relatively low -scale operating costs, what can amortize the initial cost in the long term.

En summary, When choosing a fertilizer granulator machine, Fertilizer producers should consider multiple factors, including the production scale, The type of raw material, The granulation effect, Energy consumption, MAINTENANCE AND OPERATION, Cost analysis, The combination of equipment, etc. Sometimes, A single type of granulation equipment may not be enough to meet all production needs, so it may be necessary to use a combination of two or more types of granulator to achieve maximum production efficiency and product quality. For example, You can initially use a disk granulater for pre-sharing, followed by a drum granulater for additional molding and polishing.

When analyzing their specific needs and resources, A reasonable choice can be made to ensure the profitability of the production process and product quality. Before making a decision, It may also be necessary to consult industry experts or manufacturers To obtain more specific technical and financial advice.

Get a free price within the 24 hours!

    If you have any interest or need for our product, Do not hesitate to send us a consultation!

    Your name *

    Your company *

    Email address *

    Phone number

    Raw materials *

    Ability per hour (t/h)*

    Brief introduction of your project?*

    *We respect your privacy and we will not share your personal information with other entities.