Why compost?

  • The organic fertilizer without ferment can contain various harmful compounds for plant growth. like weed seeds, bacteria, insect eggs and diseases. If applied directly to plants, pests and diseases may appear and the root can be burned.
  • However, Through composting, these harmful compounds can be removed and the nutritional value of the fertilizer. During the composting process, beneficial microorganisms break down and transform organic waste into an effective organic fertilizer,while eliminating pathogens and weed seeds.
  • Therefore, The use of composted organic fertilizers can help plants better absorb nutrients, Improve resistance to pests and diseases. That's why,It is recommended to properly process and ferment the organic fertilizer before use.
Animal Estiercol Composting

Why do you need to use the compost turning in the organic fertilization fermentation process?

The composting process of the organic fertilizer can be divided into three stages: The thermal fermentation phase,Medium stabilization and posterior maturation. In the first phase, Organic matter begins to break down and ferment, which causes a rapid increase in temperature,and a rapid change in the quantity and types of microorganisms present in the fertilizer, resulting in the decomposition of a large amount of organic matter and the production of a large amount of heat.

Therefore, At this stage it is necessary to turn the fertilizer to promote air circulation, Uniform distribution of moisture and temperature, thus accelerating the decomposition and maturation of organic matter. Here is where our compost turner should use to help keep the appropriate temperature and humidity, promoting the growth and reproduction of beneficial microorganisms.

First of all, A uniform fermentation of organic fertilizer can improve the decomposition and maturation of organic matter. Through uniform fermentation it allows an equitable distribution of nutrients in the fertilizer, avoiding concentrations or dilutions that hinder their absorption and use by the soil, which increases its nutritional value.

Besides, To promote the decomposition and maturation of organic matter, It is common to add yeast and straw during the organic fertilizer composting process. Compost's turner can evenly mix composting materials, ensuring that all materials are completely fermented.

In natural conditions, The composting time of the organic fertilizer can take several months until about a year. But our team can shorten compost fermentation time within a month, significantly improving production efficiency to meet your industrial production needs.

During the stacking and fermentation process of organic fertilizer, Unpleasant odors and bad odors that are harmful to the environment and human health can be generated. By turning the fertilizer, Ventilation and mixing is improved, which promotes the circulation and distribution of oxygen and water, which helps eliminate bad odors and unpleasant smell.

In summary,The compost turner is that through mechanical mix,Oxygen supply,Control of the fear and distribution of materials to accelerate the speed of decomposition and maturation of organic matter,satisfying your commercial composting needs.

How to choose the suitable compost turning for you?

Depending on compost location, You can divide three different types: The composting on the ground, Container composting and composting in a tank. Besides, For each of the types of location mentioned above, We also have three corresponding composting equipment options for you to choose.

The composting on the ground

The composting in the soil is carried out by placing organic waste directly on the ground. This method has a lower cost, But its disadvantage is that it can be easily affected by environmental factors such as moisture, the temperature. According to this composting method, We offer two turning options to choose: One is the pouring with caterpillar and the other is a mobile compost turner. These two turners require that the manure be stacked in the form of elongated batteries before turning them.

The turner with caterpillar

The orounger Volteadora belongs to fermentation equipment placed on the ground, It is a fertilization mode that saves construction resources . Before turning, It is necessary to stack the materials in the form of rectangular batteries. The turning decomposes organic materials into aerobic conditions through sufficient mixture and crushing, while it also has the crushing function. At the same time, The additional installation of the frontal hydraulic pusher does not have to devote time to stack all the material again, which significantly improves production efficiency and organic fertilizer product, largely reducing production costs. Besides, This product has a different characteristic to other products in the market, Your clutch uses a soft starter, which avoids damaging the chain and bearings. The agitator drum adopts a roller hydraulic elevation mode, which allows us to adjust it properly according to the height of the composting material.

According to the amount of compost you need to process, We have four turning options according to the capacity: 500-700m³/h, 1000-1200m³/h,1100-1300m³/h y 1500m³/h. Sustep of turning are respectively 2.4m, 2.6m, 2.8m y 3.0m, and the turning heights are 0.6-1.0m, 1.0-1.3m, 1.1-1.4M and 1.3-1.5M.PLUMPLA fully with its commercial production of organic fertilizers.

Technical parameters of the Volteadora with Owl

Model SXLDF-2400 SXLDF-2600 SXLDF-2800 SXLDF-3000
Width of working (mm) 2400 2600 2800 3000
Working height (mm) 600-1000 1000-1300 1100-1400 1300-1500
Both space (mm) 800-1000 800-1000 800-1000 800-1000
Maximum diameter of material particles (mm) 250 250 250 250
Podencia 85 116 123 156
Teeth diameter (mm) 400 500 500 500
Speed of working (m/my) 6-10 6-10 6-10 6-10
Ability (m³/h) 500-700 1000-1200 1100-1300 1500

Mobile compost turner

The mobile composting turner Use a four -wheeled design to advance, Go back and turn, And it is operated by a single person. While traveling, The machine is placed above the previously stacked fertilizer, and the rotating blades axis located at the body base evenly turns the organic material, forming new batteries after the operation. This machine can operate both in open areas and workshops.

Mobile compost turner in selling

Container composting

This composting method requires the construction of composting slot., Easy to turn and allow drainage. Compared to composting on the ground, Container composting allows more precise control of factors such as temperature, Moisture, thus improving the efficacy and quality of the process.

According to this composting method, We offer three volleyball options to choose: Slot composting, Composting turner with wheel and composting chain plaque compost.

Slot composting

Slot composting,Also known as lane turning machine or road turning machine, It is widely used in fermentation and maturation of organic fertilizers, Composite fertilizer production plants. Its flip width varies between 3 y 30 metros, while its depth of voltage can reach 0,8-1,8 meters. The driving system of the turning machine consists of three parts: The main engine, The displacement engine and the lifting engine. The material turns to move stirring teeth on the axis using these electric motors,which makes the material more complete with oxygen.

 

Technical parameters of the composting turning

Model Motor Principal (kw) Motion engine (kw) Elevation motor (kw) Giro width (mm) Depth of rotation (mm)
SXCF-2500 15 1.5 0.75 2500 800
SXCF-3000 18.5 1.5 0.75 3000 800
SXCF-4000 15*2 1.5 0.75 4000 800
SXCF-5000 18.5*2 1.5 0.75 5000 800

Wheel compost

The turning machine with wheel It is suitable for fermentation and turning of large -scale organic waste, High depth, Like animal manure, sludge, Sugar waste, biogas sludge, inter alia. Compared to traditional voltage equipment, Its depth of voltage can reach 1,5-3 meters and its flip width can reach 30 metros. Use a unique and efficient transmission mechanism in energy, which reduces energy consumption in a 70% compared to traditional voltage devices with the same amount of work. The symmetric wheel flip guarantees a uniform distribution of the material and uses an adjustable speed displacement car to achieve flip without dead angles. Through a fully automated electrical control system, No manual operation is required during equipment operation, which increases process automation.

Type chain plate compost turner

The chain type turning machine is suitable for solid organic waste compost, as animal manure, sludge, Straw residues, inter alia. The machine displacement system uses a frequency variator to adapt well to fluctuations in the workload, And it has a good ability to adapt to different materials, which allows you to operate stable and high efficiency to turn the material in depth . This helps to accelerate fermentation time, Improve production efficiency and product quality. Besides, When choosing an additional transfer car, You can share this machinery among several units, and add additional fermentation slots, The equipment scale can be increased and its use value, provided that the team's work capacity allows it.

Compost fermentation in a tank

The organic composting tank It can be used to process various organic waste, as pork excrement, pollo, vaca, sheep, fungal waste, WASHDING WASTE OR BEER, straw, etc. In alone 10 hours, The treatment process can be completed without danger. Besides, occupies a small space (solo 10-30 m³) and does not cause contamination during the fermentation process, since it uses a closed fermentation system. When adjusting the temperature inside the tank, Insect eggs can be completely killed. It is the best option for the treatment of organic matter as an excrement. Besides, We can customize fermentation tanks according to customer needs, With different sizes and capabilities of 5 a 150 cubic meters and in different ways (horizontal and vertical).

The greatest advantage is its ease of use and convenience, and the fermentation process can be automatically controlled at all times without the need for human intervention. After fermentation, The discharge is made by the pneumatic discharge device for a quick output of the material. This increases the efficiency of organic compost fermentation and makes it the best option for farms and hatcheries.

Organic fertilizer fermentation tank

The greatest advantage is its ease of use and convenience, and the fermentation process can be automatically controlled at all times without the need for human intervention. After fermentation, The discharge is made by the pneumatic discharge device for a quick output of the material. This increases the efficiency of organic compost fermentation and makes it the best option for farms and hatcheries.

Indeed, The turner is a crucial part in the organic fertilizer composting process. Selecting a reliable turning machine is especially important for composting. An efficient and stable turning machine can increase the efficiency and quality of composting production, at the same time that it reduces operating costs, thus helping companies to achieve real commercial value. Therefore, When choosing a turning machine, Several factors should be considered, Like performance, the quality and scope of application, to ensure choose the most appropriate machine according to the specific needs of each company.

Get a free price within the 24 hours!

    If you have any interest or need for our product, Do not hesitate to send us a consultation!

    Your name *

    Your company *

    Email address *

    Phone number

    Raw materials *

    Ability per hour (t/h)*

    Brief introduction of your project?*

    *We respect your privacy and we will not share your personal information with other entities.