How is chicken manure handled on a large -scale poultry farm in Ecuador ?

As organic fertilizer, Gallina's manure has a lot of benefits. It is a complete fertilizer that contains nitrogen, match and potassium, Calcium very important nutrients for the healthy growth of plants. And then, How is chicken manure handled on a poultry farm that has around 400,000 Chickens? Recently, A client who came to Ecuador asked about this issue, I wanted chicken manure granular, And we recommend the right team for him. On average, A chicken of 2 kilos defes120-150g of manure a day. 400,000 chickens produce around 50 tons of feces a day.

chicken manure

How to pay with chicken manure?

Gallina's Organic Set

To make an organic gallinaza fertilizer of high quality, It is necessary to understand the chicken manure fermentation process. Previously, This client simply processed the droppings in a simple way and sold them to a fertilizer factory, thus obtaining a relatively low gain. Now, He wants to get more benefits, Granulating chicken manure.

Peco elaboration of chicken manure

Chicken manure is the main component of the "chicken fertilizer". However, The simple accumulation of excrement is not suitable to apply it directly. First, It is necessary to mix it with other waste from the upbringing of chickens and process it by fermentation to reduce the amount of microorganisms in high concentrations that can be harmful.

Gallinaza humidity control before composting

Because the moisture of fresh chicken manure is relatively high, usually around 70%-80%, Excess water is not beneficial for the fermentation process, since it can cause a reduction in fermentation speed. Besides, A too humid atmosphere favors the growth of anaerobic bacteria, what could generate bad odors and harmful gases. Therefore, We recommend first submitting chicken manure to a treatment of Dehydration, so that the moisture of chicken manure after dehydration is kept controlled in a range of 40% al 50%.

Add other microelements and bed material

To prepare a good quality chicken fertilizer, Only manure is not enough. We can add other auxiliary materials during the fermentation process, as phosphorus and several minerals, bed material as food remains, cracked eggs, Dry Pasto, chip etc.. This improves the physical structure of fertilizer, It enhances the soil improvement effect and provides the necessary microelements for plant growth.

Turn periodically

In the composote concern, It must be constantly monitored until a temperature between 0 ° C to 55 ° C. For this, the temperature must be measured at different depths of the mixture, performing the process three times a day. Try to remove the preparation constantly, each 2 o 3 days, For proper oxygenation and decomposition, especially at the beginning of the process, What is when the material is wetter. During the fermentation process, The high temperatures generated can effectively kill the pathogens and parasites present in chicken manure, as well as can convert Nitrogen contained in chicken manure.

Over time and reaching ideal temperatures. In the end, The fertilizer must have the following characteristics:

  • Be a solid and firm organic fertilizer

  • Earth must show an intense dark color.

  • You should not have humidity traces.

  • There should be no bad smells, You must have a pleasant smell, clean, no smell of rot or fermentation.

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Fermented chicken manure

Once the compost process of chicken manure is finished, Our fertilizer is ready to be used. so far, If it is for your own use there is no problem, But to achieve the standards of a high quality organic fertilizer in the market, We still need to process fertilizer.

To get to this stage, What equipment will we need to use?

En the dehydration stage, We recommend the use of a solid-liquid separation machine. For this particular client, We recommend the inclined solid-liquid separator, which is a team capable of doing dehydration of chicken manure efficiently. Inclined design helps improve separation efficiency, ensuring that both the liquid and the solid are effectively separated. Regarding the voltage stage, We recommend The trench compost turner, A machine used to turn compost, able to increase the speed of oxidation and decomposition of the same

Trinchera type compost turner is highly appreciated for high job efficiency, reasonable price and ease of operation. These two teams have great advantages in terms of processing capacity, Size and configuration, Energy efficiency, Ease of operation and maintenance, as well as durability and reliability. They are also some of our best -selling products.

Gallina stircol dehydrate
solid-liquid separation machine for chicken stircol
Gallina Estiercol Tump
Trinchera type compost turner

How to make organic chicken fertilizer of high quality?

Based on the previous steps, We need to prosecute organic fertilizer further. First, The particles of the raw material are quite large and lumps can also form, so it is necessary to submit them to a crushing process. Our vertical crusher can process 3 a 5 tons per hour, which just satisfies the 5T/h processing capacity of this client.

Of course, If you need a machine with a greater processing capacity, We also have different models of this machine that can handle larger volumes.

Our client at that time also wanted to add some other nutritional elements, So he commissioned one of our automatic dosing machines, that settled between the mixer and the crusher. Of course, If you do not need to dose, The automatic dosing machine and mixer can be considered as alternative options.

Automatic dosing machines

The next step is granulation; Organic fertilizer based on chicken manure is generally granula through a humid process. For this client, We recommend one drum granulator which can produce 3 a 5 tons per hour.

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Wet granulation requires that the particles be subject to a drying and cooling process, And both our rotary and our chilling dryer are produced according to the specific circumstances of the client. After cooling, Particles can be classified with the help of a Automatic sieve machine. Particles that have been sifted can be packaged and sold using Our automatic packaging machine.

Shipping site
Drying and cooling
Automatic Packaging Machine
automatic packaging machine

The client was very satisfied with the complete solution we have designed for him. A short time ago, According to customer feedback, The machines have already begun to operate and have helped the client to earn. We have specialized in the production of organic fertilizers equipment during 20 years, And to date we have helped thousands of clients from hundreds of countries around the world to enter the production of organic fertilizers.

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